ETS-R75A Automatic Axial Insertion Machine

The ETS-R75A Automatic Axial Insertion Machine is a high-performance, precision-driven insertion system designed for automated axial lead component placement in PCB assembly. Engineered to handle high-speed, accurate, and efficient component insertion, this machine eliminates manual errors and increases production efficiency.

With intelligent component recognition, automated feeder systems, and real-time monitoring, the ETS-R75A ensures seamless axial lead insertion in high-volume electronics manufacturing. It is ideal for industrial automation, consumer electronics, and automotive applications, offering unmatched consistency and reliability.

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Product Features

  • High-Speed Axial Component Insertion – Supports rapid and precise placement of axial lead components.
  • Precision Vision System – Advanced camera technology ensures accurate alignment and error detection.
  • Auto-Correction Technology – Minimizes insertion errors through automated realignment mechanisms.
  • Smart Feeder System – Automated loading and handling of components to ensure smooth operation.
  • Multi-Station Configuration – Handles various component types for flexible manufacturing needs.
  • User-Friendly Interface – Touchscreen control panel with intelligent software for real-time process monitoring.
  • Inline Conveyor System – Seamless integration with SMT/THT production lines for automated assembly.

Product Applications

  • Consumer Electronics – PCB assembly for TVs, audio systems, household appliances, and power adapters.
  • Automotive Electronics – Control modules, dashboard circuits, and car infotainment systems.
  • Industrial Equipment – Power supplies, industrial automation systems, and control panels.
  • Medical Devices – Electronics used in diagnostic and monitoring equipment.
  • LED Lighting Solutions – Mass production of LED PCB assemblies for lighting applications.

Technical Parameters

Theoretical speed 0.18s/point
Insertion direction Parallel 0°, 90°, 180°, 270°
Transport height 900±20
PCB transfer speed 3 sec
PCB size Min. 50 mm * 50 mm, max. 330 mm * 280 mm
PCB thickness 0.79-2.36mm(Standard: 1.6mm)
Components height Up: 12mm bottom: 8mm
Component specifications Component length: 3mm~16mm, Diameter: 0.6mm~4mm, lead diameter: 0.4mm~0.8mm
Pitch of pins Double holes spacing 5mm~20mm
Applicable component Standard 0.6mm, diameter 0.4-0.8mm (optional), capacitor, transistor, diode, resistor, fuse, and other tape packaging materials and jumpers
Cut&Clinch length 1.2~2.2mm adjustable
Clinch angle 5~45°adjustable
Feeding mode Domestic version
Equipment size machine:1750mm×1400mm×1510mm
Tail feeder size (10 stations) 1400mm×900mm×1350mm
(20 stations)1900mm×900mm×1350mm
Weight 1500KG
Power requirement AC220V,single phase,50/60Hz,1.6kw
Air pressure/gas 0.6 MPA / 0.3 m³/ min
Hole position correct method CCD Image visual systems, multi-point MARK correction.
Driving system AC servo, AC motor.
Base drive mode Servo motor.
Programming method Offline/Online (Quick Scan Programming).
Data input USB input (EXCEL document-format).
Defective PCB identify Equipped with automatic recognition function for defective PCB board.
Control system Windows operating system, Chinese and English interface, Windows platform, LCD display.
Circuit board transportation mode Fully automatic: left ~ right (standard) or right ~ left.